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Automatic Vibration Analyzer for Self-Aligning Roller Bearings


Its main products include five major series: bearing vibration and noise testers, bearing fatigue life enhancement testing machines, bearing friction torque testers, bearing eddy current flaw detectors, and bearing visual appearance inspection devices.

Keywords: Vibration measurement, visual inspection, eddy current testing, life testing

Product Details

This bearing vibration meter is an automatic instrument designed specifically for measuring the vibration (velocity) of self-aligning roller bearings (with a measured bearing outer diameter ranging from 100 mm to 250 mm and a thickness between 25 mm and 100 mm).

The spindle of this bearing vibration analyzer adopts a horizontal design. The spindle is driven by a hydrostatic sliding bearing, ensuring high rotational accuracy. The loading mechanism employs horizontal bearing loading (cylinder loading), with the load applied twice—alternating between the inner and outer rings. During the loading process, a certain degree of cushioning and shock absorption is provided, thereby preventing damage to the bearing and equipment caused by rigid connections during loading.


The most distinctive feature of this vibration analyzer is that it automatically completes the entire process—from material feeding, inspection 1, surface switching, inspection 2, to material discharge (distinguishing between qualified and unqualified products). The testing time can be adjusted as needed (without compromising the quality of bearing tests, such as in alignment with production rhythms). This reduces workers’ labor intensity and significantly improves production efficiency.

This automatic vibration (velocity) measuring instrument for bearings mainly consists of several major components, including the spindle lubrication oil circuit system, the spindle drive mechanism, the feeding mechanism, the bearing axial loading device, the velocity-type sensor detection unit, the bearing axial surface-changing loading device, the discharge conveyor belt (for both qualified and unqualified products), as well as computer-based measurement instruments and a control system.

 

Type of bearing under test

Cylindrical self-aligning roller bearings with outer diameters ranging from Ø100mm to Ø250mm and thicknesses from 25mm to 100mm.

Measured physical quantity

The radial vibration velocity value vr.m.s (um/s) is a measured physical quantity with a measurement range of 0 to 1000 um/s.

Measurement output

Low frequency: 20–120 Hz

Mid-frequency: 100–700 Hz

High frequency: 700–4000 Hz

Spindle drive motor

Three-phase asynchronous motor

Spindle speed

700 RPM (tolerance: +2% to -2%), speed controlled via a frequency inverter.

Oil pump motor

380V/Three-phase, 50Hz, 180W

Spindle lubrication oil tank volume

Approximately 10 L (lubricant: No. 5 spindle lubricant, L-FD5)

Spindle lubricant oil pressure

0.80–1.00 MPa

Air source air pressure

0.45–0.5 MPa

Axial loading force on the bearing under test

1400N, 600N

Total power of the power supply

6KW

Overall machine weight

Approximately 1500 kg

Overall machine dimensions

Length × Width × Height (2000 × 2300 × 2050) mm

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