Product Center
ZDW850A-910/BVT Single-Axis Bearing Automatic Vibration Analyzer
Category:
Its main products include five major series: bearing vibration and noise testers, bearing fatigue life enhancement testing machines, bearing friction torque testers, bearing eddy current flaw detectors, and bearing visual appearance inspection devices.
Keywords: Vibration measurement, visual inspection, eddy current testing, life testing
Product Details
This vibration analyzer is designed specifically for the structural characteristics of deep-groove ball bearings. It achieves full automation—from material feeding and waiting to inspection, flipping, discharging, and sorting—offering high testing accuracy and excellent repeatability. It eliminates the variability caused by manual testing, resulting in high work efficiency.
This vibration analyzer converts mechanical signals from bearing vibrations into electronic signals via sensors. The electronic signals undergo a series of processing steps—including sampling, filtering, computation, and statistical analysis—to obtain several parameters that characterize bearing quality. By comparing these parameters with reference values, the analyzer can distinguish between different bearing quality grades and automatically classify them into distinct categories. Furthermore, the analysis and statistical evaluation of bearing manufacturing defects can be utilized for quality control throughout the bearing manufacturing process.
The single-axis automatic vibration meter is compact in size and cost-effective, making it ideal for applications with limited space and as a replacement for manual vibration meters. The dual-axis automatic vibration meter boasts high efficiency and a wide variety of loading and unloading interfaces, making it suitable for production lines. The retrofit kit offers an attractive price and a short manufacturing cycle, perfect for customers looking to automate their existing manual vibration meters.
|
Device Name |
Fully Automatic Single-Axis Vibration Analyzer |
|
|
Device model |
ZDW850A-910/BVT |
|
|
Test bearing type |
Deep groove ball |
|
|
Test the bearing inner diameter |
Ø3mm~Ø17mm |
|
|
Test the outer diameter of the bearing |
Ø8mm~Ø30mm |
|
|
Spindle type |
Dynamic and static pressure axis |
|
|
Spindle rotation accuracy |
Radial runout ≤ 3 µm, axial runout ≤ 3 µm |
|
|
Spindle taper bore |
2#Mohs |
|
|
Spindle speed |
1500 RPM (1-2%) or 1800 RPM (1-2%) |
|
|
Axial loading pressure |
≤150N |
|
|
Test beat |
≤3.5 seconds/set (single-sided, single-point) |
|
|
Test point count |
Can set 1–6 measurement points on a single side. |
|
|
Number of groups |
5-piece material sorting and alignment station |
|
|
Feeding method |
Hanging rod feeding / Inclined plate feeding / Turntable feeding / Continuous line feeding—all available. |
|
|
Feed height |
Approximately 800 ± 50 mm |
|
|
Discharge height |
Approximately 850 ± 50 mm |
|
|
Sensor Type |
Acceleration/Velocity |
|
|
Sensor Configuration |
Can be configured with a single sensor (acceleration/speed) or a dual sensor (acceleration), or a mixed configuration of acceleration and speed sensors. |
|
|
Instrument range |
75 dB or 1000 µm/s |
|
|
Instrument frequency band |
Passband: 50–10 kHz; Low-frequency band: 50–300 Hz; Mid-frequency band: 300–1800 Hz; High-frequency band: 1800–10 kHz |
|
|
Basic vibration |
Effective value ≤ 10 dB, low frequency ≤ 10, mid-frequency ≤ 7, high frequency ≤ 4 µm/s |
|
|
Working environment temperature |
10-35℃ |
|
|
Power supply |
Three-phase AC 380V |
|
|
Overall machine power |
Approximately 1.5 kW |
|
|
Overall machine weight |
Approximately 800 kg |
|
|
Overall machine dimensions |
1300×1200×1700mm (length × width × height) |
|
|
Air source pressure |
≥0.3 MPa |
|
|
Optional features |
||
|
Grease the front bearing before measurement. |
High-temperature grease bearings help improve detection accuracy. |
|
|
Loading method |
Three-claw three-point loading and pressurization |
|
|
|
Advantages: It is conducive to detecting damage to bearing balls and damage to the inner race. |
|
Recommended Products
Online Message
If you’re interested in our products, please leave us a message!
