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ZSW95062-910/BVT Dual-Axis Bearing Automatic Vibration Analyzer


Its main products include five major series: bearing vibration and noise testers, bearing fatigue life enhancement testing machines, bearing friction torque testers, bearing eddy current flaw detectors, and bearing visual appearance inspection devices.

Keywords: Vibration measurement, visual inspection, eddy current testing, life testing

Product Details

This vibration analyzer is designed specifically for the structural characteristics of deep-groove ball bearings. It achieves full automation—from material feeding, material waiting, detection, flipping, and material discharge to sorting—offering high testing accuracy and excellent repeatability. It eliminates the variability caused by manual testing, resulting in high work efficiency.
This vibration analyzer converts the mechanical signals of bearing vibrations into electronic signals via a sensor. The electronic signals undergo a series of processing steps—including sampling, filtering, computation, and statistical analysis—to obtain several parameters that characterize bearing quality. By comparing these parameters with reference values, it is possible to distinguish between different bearing quality grades.
And automatically categorize them. The analysis and statistical evaluation of bearing manufacturing defects can be used for quality control in the bearing manufacturing process.
The single-axis automatic vibration meter is compact in size and cost-effective, making it ideal for applications with limited space and as a replacement for manual vibration meters. The dual-axis automatic vibration meter boasts high efficiency and features a wide variety of loading and unloading interfaces, making it suitable for production lines. The retrofit kit offers an attractive price and a short manufacturing cycle, perfect for customers looking to automate their existing manual vibration meters.

 

Device Name

Fully Automatic Dual-Axis Vibration Analyzer

Device model

ZSW95062-910/BVT

Test bearing type

Deep groove ball

Test the bearing inner diameter

Ø7mm~Ø40mm

Test the outer diameter of the bearing

Ø22mm~Ø62mm

Spindle type

Dynamic and static pressure axis

Spindle rotation accuracy

Radial runout ≤ 3 µm, axial runout ≤ 3 µm

Spindle taper bore

2#Mohs

Spindle speed

1500 RPM (1-2%) or 1800 RPM (1-2%)

Axial loading pressure

≤250N

Test beat

≤2.8 seconds/set (single-sided, single-point)

Test point count

Can set 1–6 measurement points on a single side.

Number of groups

5-Channel Material Sorting and Arrangement Station

Feeding method

Hanging rod feeding / Inclined plate feeding / Turntable feeding / Continuous line feeding—all available.

Feed height

Approximately 870 ± 50 mm

Discharge height

Approximately 910 ± 50 mm

Sensor Type

Acceleration/Velocity

 

Sensor Configuration

Can be configured with a single sensor (acceleration/speed) or a dual sensor (acceleration), or a mixed configuration of acceleration and speed sensors.

Instrument range

75 dB or 1000 µm/s

Instrument frequency band

Passband: 50–10 kHz and 50–300, 300–1800, 1800–10,000 Hz

 

Basic vibration

Passband: 50–10 kHz; Low-frequency band: 50–300 Hz; Mid-frequency band: 300–1800 Hz; High-frequency band: 1800–10 kHz

Working environment temperature

10-35℃

Power supply

Three-phase AC 380V

Overall machine power

Approximately 1.5 kW

Overall machine weight

Approximately 800 kg

Overall machine dimensions

1800×1100×1900mm (length × width × height)

Air source pressure

≥0.3 MPa

Optional features

Grease the front bearing before measurement.

High-temperature grease bearings help improve detection accuracy.

 

Loading method

Annular plane loading and pressurization

 

Advantages: Facilitates the detection of outer-ring damage with stable data.

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