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ZSW95062-910/BVT Dual-Axis Bearing Automatic Vibration Analyzer
Category:
Its main products include five major series: bearing vibration and noise testers, bearing fatigue life enhancement testing machines, bearing friction torque testers, bearing eddy current flaw detectors, and bearing visual appearance inspection devices.
Keywords: Vibration measurement, visual inspection, eddy current testing, life testing
Product Details
This vibration analyzer is designed specifically for the structural characteristics of deep-groove ball bearings. It achieves full automation—from material feeding, material waiting, detection, flipping, and material discharge to sorting—offering high testing accuracy and excellent repeatability. It eliminates the variability caused by manual testing, resulting in high work efficiency.
This vibration analyzer converts the mechanical signals of bearing vibrations into electronic signals via a sensor. The electronic signals undergo a series of processing steps—including sampling, filtering, computation, and statistical analysis—to obtain several parameters that characterize bearing quality. By comparing these parameters with reference values, it is possible to distinguish between different bearing quality grades.
And automatically categorize them. The analysis and statistical evaluation of bearing manufacturing defects can be used for quality control in the bearing manufacturing process.
The single-axis automatic vibration meter is compact in size and cost-effective, making it ideal for applications with limited space and as a replacement for manual vibration meters. The dual-axis automatic vibration meter boasts high efficiency and features a wide variety of loading and unloading interfaces, making it suitable for production lines. The retrofit kit offers an attractive price and a short manufacturing cycle, perfect for customers looking to automate their existing manual vibration meters.
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Device Name |
Fully Automatic Dual-Axis Vibration Analyzer |
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Device model |
ZSW95062-910/BVT |
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Test bearing type |
Deep groove ball |
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Test the bearing inner diameter |
Ø7mm~Ø40mm |
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Test the outer diameter of the bearing |
Ø22mm~Ø62mm |
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Spindle type |
Dynamic and static pressure axis |
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Spindle rotation accuracy |
Radial runout ≤ 3 µm, axial runout ≤ 3 µm |
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Spindle taper bore |
2#Mohs |
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Spindle speed |
1500 RPM (1-2%) or 1800 RPM (1-2%) |
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Axial loading pressure |
≤250N |
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Test beat |
≤2.8 seconds/set (single-sided, single-point) |
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Test point count |
Can set 1–6 measurement points on a single side. |
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Number of groups |
5-Channel Material Sorting and Arrangement Station |
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Feeding method |
Hanging rod feeding / Inclined plate feeding / Turntable feeding / Continuous line feeding—all available. |
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Feed height |
Approximately 870 ± 50 mm |
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Discharge height |
Approximately 910 ± 50 mm |
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Sensor Type |
Acceleration/Velocity |
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Sensor Configuration |
Can be configured with a single sensor (acceleration/speed) or a dual sensor (acceleration), or a mixed configuration of acceleration and speed sensors. |
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Instrument range |
75 dB or 1000 µm/s |
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Instrument frequency band |
Passband: 50–10 kHz and 50–300, 300–1800, 1800–10,000 Hz |
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Basic vibration |
Passband: 50–10 kHz; Low-frequency band: 50–300 Hz; Mid-frequency band: 300–1800 Hz; High-frequency band: 1800–10 kHz |
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Working environment temperature |
10-35℃ |
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Power supply |
Three-phase AC 380V |
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Overall machine power |
Approximately 1.5 kW |
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Overall machine weight |
Approximately 800 kg |
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Overall machine dimensions |
1800×1100×1900mm (length × width × height) |
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Air source pressure |
≥0.3 MPa |
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Optional features |
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Grease the front bearing before measurement. |
High-temperature grease bearings help improve detection accuracy. |
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Loading method |
Annular plane loading and pressurization |
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Advantages: Facilitates the detection of outer-ring damage with stable data. |
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